In today’s fast-paced ecommerce and distribution world, faster fulfillment isn’t just a competitive advantage — it’s a necessity. Customers expect rapid shipping, accurate orders, and secure deliveries every time. To keep up, businesses must optimize not only their primary packaging materials but also the add-on packaging products that streamline packing workflows.
The right add-ons can dramatically improve efficiency on your packing line, reduce costly errors, and ensure products leave the warehouse quickly and safely. Let’s explore the best add-on packaging products that help speed up fulfillment — along with trusted solutions available from TotalPack®.
1. Quality Tape & Labeling Solutions
A secure shipment starts with proper sealing and clear labeling. High-performance tape and labeling tools prevent delays caused by carton failures or scanning issues.
- Heavy-duty packing tape: Industrial-strength tape keeps cartons sealed during high-speed handling and transit.
- Tape dispensers: Ergonomic dispensers allow faster, smoother application, reducing bottlenecks on the packing line.
- Clear labeling systems: Well-placed and easy-to-read labels reduce sorting time and scanning errors.
Pro tip: Keep multiple tape dispensers at each station to eliminate downtime during shift changes or high-volume periods.
2. Pre-Sized Mailers & Envelopes
Choosing the right mailer shouldn’t slow your team down. Pre-sized shipping materials eliminate guesswork and accelerate order preparation.
- Poly mailers: Lightweight and durable, ideal for apparel and non-fragile items.
- Padded envelopes: Provide cushioning for small electronics or accessories without the need for a box.
- Packing list envelopes: Keep invoices and documentation secure and visible.
- Self-seal designs: Save labor time and speed up repetitive sealing tasks.
Pro tip: Standardizing mailer sizes for your most common SKUs can significantly improve picking and packing speed.
3. Stretch Film & Wrapping Tools
For warehouses handling palletized shipments or bulk orders, stretch film is an essential add-on for safe and efficient outbound logistics.
- Hand stretch film: Quick and flexible for smaller pallet loads.
- Machine-grade stretch film: Ideal for high-volume operations seeking consistent load containment.
- Wrap dispensers: Improve application speed while reducing material waste.
Pro tip: Using the proper gauge of stretch film prevents overwrapping, reducing material costs while maintaining load stability.
4. Poly & Plastic Bag Solutions
Small items, bundled kits, and accessories benefit from organized containment before going into outer packaging. Keeping these solutions at packing stations helps teams move faster and avoid rework.
- Reclosable poly bags: Allow quick insertion and secure closure for smaller goods.
- Standard poly bags: Provide lightweight protection inside boxes or mailers.
- Security ties: Help bundle products neatly and securely.
Pro tip: Pre-stage commonly used bag sizes at each workstation to minimize movement and improve throughput.
5. Strapping & Reinforcement Add-Ons
Heavier, oversized, or irregular shipments require additional reinforcement to withstand handling and transit conditions.
- Polypropylene or steel strapping: Keeps cartons tightly secured during movement.
- Tensioners and sealers: Enable quick and reliable strap application.
- Edge protectors: Prevent crushing and protect corners during stacking.
Pro tip: Quick-apply strapping systems reduce reinforcement time without compromising package integrity.
6. Ergonomic Tools & Dispensers
Efficiency isn’t just about materials — it’s also about how easily your team can use them. Ergonomic tools reduce fatigue and increase packing speed, especially during peak seasons.
- Tape dispensers and cutters: Designed for repetitive use with minimal strain.
- Stretch film handles: Improve grip and control while wrapping pallets.
- Manual sealers: Speed up strapping applications for reinforced shipments.
Pro tip: Investing in ergonomic tools can reduce labor fatigue and improve overall packing line productivity.
Why Add-On Packaging Products Matter
Modern fulfillment operations demand speed, accuracy, and reliability — all while controlling costs. Add-on packaging products do more than protect goods; they help your warehouse operate smarter and more efficiently.
- Speed up packing processes with easier-to-use materials and tools
- Reduce damage and returns by improving product security
- Streamline labeling and identification for faster scanning and shipping
- Cut labor time and ergonomic strain with better dispensers and tools
Wrapping It Up
The difference between average fulfillment and exceptional fulfillment often comes down to the details. By equipping your packing stations with the right add-on packaging products, you can increase throughput, improve order accuracy, and reduce operational slowdowns.
At TotalPack®, businesses can find a comprehensive range of packaging, shipping, and warehouse supplies in one place — from tape and mailers to stretch film, poly bags, and strapping systems. Whether you’re launching a new fulfillment line or optimizing an existing one, the right add-ons will help you pack more orders with speed and confidence.
Ready to streamline your fulfillment? Reach out to TotalPack® for expert recommendations on the best add-on packaging products tailored to your business needs.